Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)

Groove inaccessibility, top groove powder impedance, irregular sidewall powder delivery and lack of sidewall vertical irradiation have been reported as major limitations for the use of Laser Additive Technology (LAT) for narrow rectangular crack repair applications. As a result, most reported repair...

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Main Authors: Marazani, Tawanda, Madyira, Daniel. M., Akinlab, Esther. T.
Format: Article
Language:English
Published: Trans Tech Publications 2021
Subjects:
Online Access:http://hdl.handle.net/11408/4614
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author Marazani, Tawanda
Madyira, Daniel. M.
Akinlab, Esther. T.
author_facet Marazani, Tawanda
Madyira, Daniel. M.
Akinlab, Esther. T.
author_sort Marazani, Tawanda
collection DSpace
description Groove inaccessibility, top groove powder impedance, irregular sidewall powder delivery and lack of sidewall vertical irradiation have been reported as major limitations for the use of Laser Additive Technology (LAT) for narrow rectangular crack repair applications. As a result, most reported repair attempts were concluded unsuccessful. In the present work, a multi-track laser re-melt technique was developed for the repair of narrow rectangular cracks of sizes 2 and 3 mm, both 5 mm deep on 7 mm thick Ti-6Al-4V plates. The laser re-melt technique was carried out at controlled laser power, focal length, spot size, powder feed rate, gas flow rate and scanning speed. The repaired substrates were evaluated for defects through optical microscopy (OM) and scanning electron microscopy (SEM). The obtained results showed densely fused defect-free repaired substrates with good evolving microstructure
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spelling ir-11408-46142022-06-27T13:49:06Z Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V) Marazani, Tawanda Madyira, Daniel. M. Akinlab, Esther. T. Laser additive technology Laser re-melt Microstructure Narrow rectangular grooves Groove inaccessibility, top groove powder impedance, irregular sidewall powder delivery and lack of sidewall vertical irradiation have been reported as major limitations for the use of Laser Additive Technology (LAT) for narrow rectangular crack repair applications. As a result, most reported repair attempts were concluded unsuccessful. In the present work, a multi-track laser re-melt technique was developed for the repair of narrow rectangular cracks of sizes 2 and 3 mm, both 5 mm deep on 7 mm thick Ti-6Al-4V plates. The laser re-melt technique was carried out at controlled laser power, focal length, spot size, powder feed rate, gas flow rate and scanning speed. The repaired substrates were evaluated for defects through optical microscopy (OM) and scanning electron microscopy (SEM). The obtained results showed densely fused defect-free repaired substrates with good evolving microstructure 2021-11-25T14:05:26Z 2021-11-25T14:05:26Z 2019 Article 1662-9795 doi:10.4028/www.scientific.net/KEM.796.129 http://hdl.handle.net/11408/4614 en Key Engineering Materials;Vol. 796: p. 129-136 open Trans Tech Publications
spellingShingle Laser additive technology
Laser re-melt
Microstructure
Narrow rectangular grooves
Marazani, Tawanda
Madyira, Daniel. M.
Akinlab, Esther. T.
Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title_full Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title_fullStr Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title_full_unstemmed Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title_short Laser re-melt technique for laser additive repair of narrow rectangular cracks in Grade 5 Titanium Alloy (Ti-6Al-4V)
title_sort laser re-melt technique for laser additive repair of narrow rectangular cracks in grade 5 titanium alloy (ti-6al-4v)
topic Laser additive technology
Laser re-melt
Microstructure
Narrow rectangular grooves
url http://hdl.handle.net/11408/4614
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AT madyiradanielm laserremelttechniqueforlaseradditiverepairofnarrowrectangularcracksingrade5titaniumalloyti6al4v
AT akinlabesthert laserremelttechniqueforlaseradditiverepairofnarrowrectangularcracksingrade5titaniumalloyti6al4v